Promoting, selling, recruiting, coursework and thesis posting is forbidden. Moreover, in addition to meaning satisfactory and maybe the most economical, optimum pipe size means that diameter which acts or produces the required effect with a minimum of waste and expense. From Point C, project a horizontal line to the left until it intersects the ‘pressure loss bar/100 m’ scale (Point D). Already a Member? Return to Spirax Sarco International continue to Spirax Sarco, This region has not yet joined our new website. This tutorial offers detailed advice on standards, schedules, materials and sizing for various saturated and superheated steam duties. 15 Ft/Sec. The following information is required, and the procedure used for the calculation is outlined below. It is recommended that pipelines over 50 m long are always checked for pressure drop, no matter what the velocity. Pipe length must include additional length for all fittings. ... Do you need to size a fuel oil line from a tank to a boiler or furnace? The ‘pressure loss bar/100 m’ scale reads about 0.9 bar/100 m. The pipe length in the example is 200 m, so the pressure drop is: Velocity (usually pipes less than 50 m in length). All Rights Reserved. Most manufacturers and thier sales staff will have charts of recommended sizes. The friction factor can now be determined from the Moody chart and the friction head loss calculated from the relevant D’Arcy Equation. Pipes less than 4 metres in length only have a coloured band at one end, while pipes of 4 to 7 metres in length have a coloured band at either end. In this case, and most any 250-450 HP 6 cylinder diesel that uses an ND EP-9 type or Bosch P7100 fuel injection pump (or a system of similar design), just assume the fuel flow is about 1 GPM. Pipe Sizing Calculator. Pressure drop (as a general rule, the pressure drop should not normally exceed 0.1 bar/50 m. For the same Reynolds number and relative roughness, the ‘Imperial based friction factor’ will be exactly four times larger than the ‘SI based friction factor’. From point A, project a horizontal line to the right until it intersects the ‘steam mass flowrate’ scale of 30 000 kg/h (30 t/h) (Point B). A pipe with a bore of 130 mm is required; the nearest commercially available size, 150 mm, would be selected. and the distance from the tank to the engine. 2 that is contaminated with heavier fuel in the bottom of the tanker, and On an SI style Moody chart, the friction factor scale might typically range from 0.002 to 0.02, whereas on an Imperial style Moody chart, this scale might range from 0.008 to 0.08. Unit heater steam load = 270 kg/h. Bernoulli relates changes in the total energy of a flowing fluid to energy dissipation expressed either in terms of a head loss hf (m) or specific energy loss g hf (J/kg). Chart 2 provides the friction value for several pipe sizes. diesel fuel storage tank vent sizing calculation tank volume 150 gallons wetted area inner (ws1) outer (ws2) manifolded piping (cfm) l h w l h w q emergency q normal q manifolded inches 30.0 50.0 26.0 36.0 56.0 32.0 695 20 716 feet 2.5 4.2 2.2 3.0 4.7 2.7 lxw lxw 5.4 9.0 10.4 8.0 12.4 14.0 RE: Viscous Fluid (Fuel Oil/Diesel Fuel) Pipe Sizing BigInch (Petroleum) 25 Aug 15 15:43 Fortunately in industrial piping there isn't much incentive to have anything other than turbulent flow, unless daddy owns a pipe supply company. Then the velocity will be 4.5 ft/s and the friction 18 ft per 100 ft of pipe. Alternatively the pipe size can be calculated arithmetically. Generator manufacturers typically have pipe sizing charts based on the generators output wattage and the distance from the fuel source. Any non-insulated parts of the 80 mm pipe would lose 50% more heat than the 50 mm pipe, due to the extra heat transfer surface area. 2 diesel fuel, No. TABLE 4 FUEL PIPE SIzING Note: – Pipe sizing is based on 0.5" H2O pressure drop. Fuel pipe sizing is one of the most important aspects of generator installations and knowing the right size to go with will keep your generator running properly. Part 2 Using Figure 10.2.7, draw a vertical line from 450°C on the temperature axis until it intersects the 50 bar line (Point A). As previously mentioned, the friction factor (f) can be difficult to determine, and the calculation itself is time consuming especially for turbulent steam flow. The selection of piping material and the wall thickness required for a particular installation is stipulated in standards such as EN 45510 and ASME 31.1. In this instance, revised length = 150 m + 10% = 165 m. From Table 10.2.2 (an extract from the complete pressure factor table, Table 10.2.5, which can be found in the Appendix at the end of this Module) ‘PDF‘ can be determined by finding the pressure factors F1 and F2, and substituting them into Equation 10.2.8. If the size of the pipe is known, the resistance of the fittings can be calculated. There are different standards to describe the steel pipe size, OD and wall thickness. As the pipe size is not yet known in this example, an addition to the equivalent length can be used based on experience. The use of fuel gas can be dangerous.Special attention must be given to the proper design, installation, testing and application of the gas piping system. 4 diesel fuel. Explore global and U.S. market trends that are driving new thinking, designs, and technologies for the truck and bus, automotive, marine, and rail industries. It is in thier best interest to ensure a correct installation that will allow the engine to perform as advertised. •#1, blended fuel, or jet fuel have a lower cetane ratings, which reduces the power output by 10% of the engine compared with the listed power. 4 diesel fuel. 2. The fuel oil system shall be sized for the maximum capacity of fuel oil required. In the United Kingdom, piping to EN 10255, (steel tubes and tubulars suitable for screwing to BS 21 threads) is also used in applications where the pipe is screwed rather than flanged. For high temperature superheated steam mains, additional alloying elements, such as chromium and molybdenum, are included to improve tensile strength and creep resistance at high temperatures. Pipe sizing is a crucial aspect of steam system design. The caloric value per cubic foot can range from about 950 BTUs/cubic ft. to 1,100 BTUs/cubic ft., depending on the gas utilities’ caloric value for their gas. The pressure drop if the pipe length, including allowances, is 200 m (use Figure 10.2.9). To account for pressure loss through the fittings, next add 50 percent of the actual length of piping as an all-inclusive fitting allowance (210 feet x 1.50 = Diesel generator fuel supply and return pipes sizing, Pipelines, Piping and Fluid Mechanics engineering Forum, http://files.engineering.com/getfile.aspx?folder=6875cbdd-2287-4595-b4ce-f3, A Beginner’s Guide to Generative Design, How Engineers are Designing Human Machine Interfaces, Off-Road Trends: Driving Cleaner, More Efficient and Connected Machinery, Transportation Trends that Drive New Thinking and Designs. From the knowledge gained at the beginning of this Module, and particularly the notes regarding the D’Arcy equation (Equation 10.2.1), it is acknowledged that velocity is an important factor in sizing pipes. Again, a nomogram has been created to simplify this process, see Figure 10.2.8. More information can be found in our Lift and pressure drop calculations will determine the pipe size needed to stay below the 15" Hg. The objective of any fluid distribution system is to supply the fluid at the correct pressure to the point of use. There are eleven Schedules ranging from the lowest at 5 through 10, 20, 30, 40, 60, 80, 100, 120, 140 to schedule No. With the specific lack of info in your original post, this is the best advise available. Generative design is promising to revolutionize products and the way they are made. Provide useable fuel tank volume of 90 percent. The difference in energy is used to overcome frictional resistance between the pipe and the flowing fluid. Test hydrant and direct aircraft fueling systems and installation fuel pipelines with fuel that will be used in the pipeline or, at a minimum, a fuel with the same minimum specification flashpoint as the fuel that will be used when the piping is in ANSI LC-1 / CSA 6.26 Standard for Fuel Gas Piping Systems Using Corrugated Stainless Steel Tubing ICC- ES LC-1024 PMG Listing Criteria for Stainless Steel Tubing IAPMO- IGC-201 The interim Guide Criteria for polyethylene Sleeved Corrugated Stainless Steel Tubing for use in Fuel Gas Piping Systems LISTINGS: As a general rule, a velocity of 25 to 40 m/s is used when saturated steam is the medium. The term that relates fluid density, velocity and viscosity and the pipe diameter is called the Reynolds number, named after Osborne Reynolds (1842-1912, of Owens College, Manchester, United Kingdom), who pioneered this technical approach to energy losses in flowing fluids circa 1883. Consider the system shown in Figure 10.2.6, and determine the pipe size required from the boiler to the unit heater branch line. • Natural gas. Or at least specify a minimum inlet pressure and flow. Using the data from Example 10.2.2, determine the pipe size using the nomogram shown in Figure 10.2.7. Superheated steam can be considered as a dry gas and therefore carries no moisture. It is worth noting, however, that if the pipe run is particularly long and in exposed conditions, it is worth checking the running load of the pipe covered in Module 2.12 – “Steam consumption of pipes and air heaters”. In practice whether for water pipes or steam pipes, a balance is drawn between pipe size and pressure loss. Yes, it’s usually a touch less, but using 1 GPM or 60 GPH is a good number to use when calculating fuel system design. Equation 10.2.1 tends to be used by those who traditionally work in SI units and tends more to be used by European practitioners. For example, when you say 6” pipe, the 6” is the nominal size of that pipe. In this case, a 40 mm pipe is too small, and a 50 mm pipe would be used. Knowing the caloric value of the fuel gas can help with pipe sizing.
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